Design, Engineering & Installation

Comprehensive Gas System Solutions

At Kalgas, we specialise in the full lifecycle delivery of industrial gas and combustion systems, from initial concept and detailed design through to fabrication, installation, and commissioning. Whether it’s a complete system redesign or targeted component upgrades, our engineering team ensures optimal performance, regulatory compliance, and maximum return on investment.

Our services are tailored to high-demand sectors such as mining, oil & gas, and utilities, where safety, uptime, and system reliability are critical.

Burner Management Systems (BMS)

We design and implement intelligent Burner Management Systems that deliver precise combustion control, minimise fuel usage, and enhance site safety. Each system is built to comply with Australian gas standards and client-specific requirements.
Our BMS solutions include:

  • Safe light-up and shutdown sequences
  • Integrated flame monitoring and diagnostics
  • Emergency shutdown interlocks
  • Interfaces with site-wide SCADA or DCS systems

Each BMS is engineered with long-term reliability and operational efficiency in mind. We factor in your site’s load demands, safety risk profile, and control philosophy to deliver a fully integrated system that supports compliance, reduces manual intervention, and provides operators with real-time visibility and control. Whether retrofitting an existing burner or installing a new package, our solutions are scalable and future-ready.

Planning a system upgrade or new installation?

Let our team deliver a safe, compliant solution tailored to your site.

Industrial Control Panels

We design, fabricate, and install custom industrial control panels for type B gas installations. All panels are:

  • Built to suit your operational and environmental conditions
  • Pre-tested in our workshop prior to delivery
  • Supplied with full documentation, wiring schematics, and QA signoff

Whether it’s a standalone skid or part of a broader upgrade, our panels ensure safe, compliant, and dependable control. Our panels are built using high-quality components from trusted manufacturers and are designed to integrate seamlessly with your existing control architecture.

Gas Pipework Design & Installation

From buried pipelines to high-pressure above-ground reticulation, we provide complete gas pipework services using HDPE, steel, and other compliant materials. Our team has delivered pipework solutions across WA, including:

  • Natural Gas & LPG distribution systems
  • Hydrogen-ready infrastructure
  • Hazardous area installations

We manage everything from design to installation, including strength testing, materials selection and pressure testing. This ensures a safe and certified outcome every time.

Compliance & Quality Assurance

Every system we design and install complies with:

  • Gas Standards Regulations 1999 and subsequent gas standards
  • AS/NZS 5601 and AS 3814 standards
  • Relevant Type B gas appliance regulations
  • Hazardous area classification and documentation

All installations include full QA/QC reporting, commissioning data sheets, and traceable certification for audit and regulatory purposes.

Why Choose Kalgas for Design & Installation?

  • Over 20 years’ experience with gas system design in complex industrial settings
  • In-house electrical and instrumentation expertise
  • Proven relationships with global component brands
  • Workshop-tested panels and systems before site integration
  • WA-based team ready for regional and remote deployments

FAQs: Design, Engineering & Installation

We work extensively with the mining, oil & gas, utilities, and heavy industrial sectors across Western Australia.

Yes, our systems are designed to comply with Type B gas appliance regulations and we can support with compliance documentation where needed.

Our control panels and BMS designs are built to integrate seamlessly with most major SCADA, DCS, and PLC platforms.

We regularly use and recommend products from Lamtec, Siemens, Krom Schroder, WIKA, and Honeywell, among others, for their reliability and compliance.

Our technicians are certified to work in hazardous areas, and all designs follow relevant zoning and compliance guidelines.

We have experience in designing and installing pipework systems that support hydrogen and blended gas environments.